ARC Signature No. 002

Aluminum wiring in a 1969 Cary home: new panel, AFCI breakers and AlumiConn repairs

The homeowners were worried about their aluminum branch wiring. We priced every option, from a full rewire down, and they chose a new panel with AFCI breakers, surge protection and AlumiConn connectors at every device.

  • TownCary
  • AreaSavon Heights
  • Home built1969
  • CompletedJuly 2026
  • ElectricianJacob

The story

What the homeowners called about

They were worried about the aluminum wiring in their 1969 home.

What we found

The original ITE panel needed to be replaced. Replacing it also let us add AFCI breakers and whole-house surge protection.

What we couldn't know until we opened it up

The condition of the panel itself.

The options we gave them

Option 1: rewire the house, replacing every aluminum branch circuit. Option 2: keep the existing wiring and make it safer, with AlumiConn connectors adding copper at every device and fixture, a new main panel with AFCI breakers, and a whole-house surge protector.

What they chose, and why

Option 2. Loose connections are the main problem with aluminum branch circuits: they heat up and can arc, which is a fire risk. AFCI breakers trip when they detect arcing, so every circuit now has a failsafe, and the AlumiConn connectors deal with the connections themselves. They also had every device and trim plate replaced.

A full rewire was on the table, and we priced it. Our electricians aren't paid on what you spend, so we put both options in writing and let the homeowners choose.

Before, during and after

Photos from the job itself. Tap any photo to see it larger.

Original ITE electrical panel with aluminum branch wiring in a 1969 home in Cary, NC
The original ITE panel
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Close-up of the neutral bar and breakers in an old ITE panel
Neutral bar in the old panel
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New Eaton BR panel with AFCI breakers and a whole-house surge protector mounted above it
New Eaton BR panel, AFCI breakers and surge protector
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The work

  • Replaced the ITE main panel with a new Eaton BR panel
  • Installed AFCI breakers on the branch circuits
  • Installed an Eaton CHSPT2ULTRA whole-house surge protector
  • Added AlumiConn connectors at every device and fixture, and replaced all devices and trim plates

Quoted free and in writing before we started, and backed by our 5-year workmanship warranty. That's the ARC Promise.

Signed,

Jacob

Lead electrician, ARC Electric · NC License #29565
ARC Signature No. 002 · July 2026

Our work is our Signature.

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